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evolution, extending their lifecycle and reducing costs due to product recalls, failures and liabilities.

By connecting all the product-related activities across the extended enterprise - from the beginning through to the end of life, PLM makes possible the massive bottom-line benefits that companies are looking for;

 
end development. The tool of choice at Contechs for technical surfacing is ICEMsurf with direct translators into Catia v5. The history of the part can be traced and any modifications automatically tagged and registered within the product family tree”. Says Darren Redhead - Manager Technical Surfacing, Contechs Consulting Ltd.
 
 

Time to Market:

Producing a product from concept to the marketplace is reduced due to improved co-ordination between various product related functions. Data management at the front end of the design process is the key to reducing product management time. The requirement to have the latest data, for packaging hard points and carry over underbody structure effects the whole
Rework and rejection rates:
PLM helps collaboration which supports the philosophy of 'Do it right the first time'. By having access to electronic models at an early stage and then throughout the design process, Contechs have a foresight into the design direction of the component. They can design racks and stillages long before a physical part exists. By using standard
 
 
approach to Design. XYZ co-ordinates that have been through a series of changes and revisions can bias design details on both exteriors and interiors i.e. door swing, lamp positioning, air bag deployment so the ability to trace the family tree of a particular assembly and attached sub assemblies is mandatory requirement. Within their Design department, Contechs monitor all background information electronically logging client’s input files. This allows the department to build the virtual skeleton donor vehicle inputting the current black box dimensions secure in the knowledge that the data management system is outputting the most up to date information in the concept phase.

Development Cost:
Many expensive trial and error processes like prototyping are reduced, which brings down the cost of development. “Using direct translators our concept CAS model can be translated into our engineering tool set i.e Catia and checked for authenticity and dimensional accuracy within the Virtual DMU (digital mock up). The engineering team have the ability to bring in tooling criteria, manufacturing process data to assess the CAS model. Depending on the process TATA has a different philosophy to Bentley. The Alias data may be re-engineering using our technical surfacing
 
parametric CAD methods in relationships between the component and rack, most of any rework is minimised. “A significant benefit is the ability to bring in the commercial aspects earlier; we can calculate logistics and costs, again long before any components or racks are in production.” Says John Govey, Manager Contechs Materials Handling.
Quality:
Product design tools, Manufacturing Process Management CAD /CAM/CAE, Visualization tools help to ensure product quality.

Customer satisfaction:
Lower lead times helps businesses satisfy changing customer needs with quality products.

Design carry over:
Integrated management of product related design data enables its efficient reuse.

Revenue Generation:
All the above improvements result in efficient processes, which correspondingly improve revenue generation. The need for the PLM approach and software products has arisen due to widespread business challenges. These include:

 
 
department where the requirement to hold design intent and create that perfect highlight is tempered by the engineering departments practical request to modify the design due to tooling limitations, material choice or the myriad of other reasons which affects a vehicle's front

Innovation:
Continuous product innovation is a necessity in today's highly competitive markets. Businesses have to introduce new high quality products much faster and more frequently.
Mass customization:
Vehicle OEMs offer a high level of customised products catering to specific customer needs.

 
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